Understanding the Apparel Production Flow: A Journey from Raw Materials to Shipment
At Outsourced Fashion Consulting (OFC), our expertise lies in navigating the intricate path of apparel production - a meticulous journey from the procurement of raw materials to the final shipping of the finished goods. This process, while intricate, is managed with utmost care to ensure the end product not only embodies high quality but also showcases the fashion statement we promise to deliver. Today, we're peeling back the curtains to provide an insight into our process.
1. Raw Material Ordered or Received
The apparel production process begins with sourcing and receiving the raw materials. Be it cotton, silk, wool, or a blend of various materials, the fabric forms the essence of the garment. We work closely with a diverse network of suppliers from around the world to source materials that meet our stringent quality standards and the unique needs of our clients. We also place significant emphasis on sustainability, ensuring that our materials are ethically sourced and environmentally friendly.
2. Marking and Grading
Once we have the fabric in hand, it's time to prepare it for production. The patterns created by our pattern makers are marked and graded to provide a blueprint for the cutting process. Grading involves creating different size variations of the same pattern. This phase is where our attention to detail truly shines, as we take into consideration several aspects such as fabric type, garment design, and sizing requirements to create the perfect pattern.
3. Cutting
Skilled cutters carefully cut the fabric according to the patterns. The cutting process is both an art and a science - it requires precision, understanding of the material, and a careful hand to avoid costly mistakes. We ensure accuracy and efficiency while minimizing fabric wastage.
4. Sewing
After cutting, the fabric pieces are assembled and sewn together. Our team of experienced sewers, equipped with high-quality sewing machines, brings the garments to life during this phase. Their experience ensures that every stitch contributes to the final silhouette, fit, and overall aesthetics of the garment.
5. Quality Control
Quality control is an integral part of our production flow at OFC. At each stage of production, we conduct thorough checks to ensure the highest standards of quality. After the sewing process, garments go through inspection where each piece is checked for consistency, proper fit, and quality finishing.
6. Trimming
Trimming is the next step in the journey, where any excess threads from the sewing process are carefully removed, and final touches like buttons, zippers, and embellishments are added. This phase also includes pressing and final finishing to give the garments their ultimate look and feel.
7. Packing
Once the garments pass our quality control checks and the trimming process, they are ready for packing. Each garment is folded and packed to ensure it remains in good condition during transit. We also tailor our packaging based on the specific needs of our clients, from hangtags and polybags to custom boxes and hangers.
8. Shipping
The final stage of the production flow is shipping. We partner with reliable logistics providers to ensure that our garments reach their destinations on tim. Whether it's a local delivery or an international shipment, we take the utmost care to ensure a smooth and efficient delivery process.
At Outsourced Fashion Consulting, our well-defined and streamlined production flow is what enables us to consistently deliver high-quality, fashionable apparel to our clients. Our dedicated team and commitment to quality are the key ingredients in creating garments that make a statement. From the initial design to the finished product, every step of the journey is proof of our passion for fashion and our dedication to excellence.
